SDR-1000
CENTER HOLE GRINDING MACHINE

SIGMA TOP's latest grinder, the SDR-1000 Center Hole Grinding Machine, outstanding quality and capabilities make this machine the user's number one tool.

SDR-1000 Range of Applications
The SDR-10100 is made to grind cutting tools, cutting tool shanks, spindles, gear axles and tempered transmission shafts. It is especially suited for cylindrical grinding of products dependent on center hole geometry and precision.

Center Hole Grinder - SDR-1000

Unique Motion Design
SIGMA TOP's SDR-1000 Center Hole Grinding Machine is designed with unique 3D synchronized grinding motion producing very high precision center holes. Automatically locates center, and work piece positioning is very stable.
1Grinding wheel rotation
2Grinding wheel spindle planetary motion
3Grinding wheel reciprocation along line of taper surface


High Capacity Production

The SDR-1000 comes with automation procedures for high capacity production. Grinding parameters rely on actual programming demands. Grinding wheel maintenance is set within the grinding sequence.
Repeated runs requiring the same grinding parameters just need to be input once to reproduce the same high precision results. Identical results are produced every time regardless user.

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Grinder Pattern
Triple axis grinding on the SDR-1000 produce a cross-hatched pattern creating microscopic pockets oil adheres to. Live center stabilizes on this permanent film of oil while performing work piece or cylindrical grinding, and prevents live center wear from a lack of oil. Unnecessary error causing factors are eliminated improving cylindrical grinding quality and precision. Center hole surface roughness N4~N6 = 0.2~0.8μm

Center Hole Precision
Positioning of the work piece has enormous influence on the precision of cylindrical grinding. Work piece positioning and set-up is m therefore, of critical importance. The panel on the right explains procedures for improved center hole geometry and precision.


1、Grinding Wheel Dressing Device

Positioned on side of the SDR-1000 is the semi-automatic grinding wheel maintenance and repair device. The device is manually rotated into the grinding wheel maintenance position. With the grinding wheel spindle automatically rotating and the diamond dresser traversing in the dressing motion, move along the grinding wheel taper. The degree of taper and precision is guaranteed. The device will not be affected by diamond cutter position or wear and tear in any way. The SDR-1000 is compatible with NC controls to accurately measure the amount of repair necessary to the grinding wheel (supports only NC series).

2、Work Piece Holder
Automatic work piece centering device simplifies set-up, and improve different work piece holder performance.


Roundness Error
Traditional grinding machines have very low precision, the center hole exhibiting an oval shape. Center hole roundness error directly reflects work piece set-up. SDR-1000 work set-up achieves considerable accuracy with roundness error down to <1μm

Axial Check
Incorrect center hole positioning causes extreme errors during cylindrical grinding. The SDR-1000 grinding machine center hole positioning is very accurate, aimed at center hole axial grinding <10μm.

Inner Taper Angle
Large or small, all center hole inner taper angles make the work piece untrue and leading to errors. The SDR-1000 is capable of grinding highly accurate 60° angles with precision <1" common difference.




 
SDR-100
SDR-1000-NC
SDR-1500
SDR-1500-NC
Center Hole Dia. Ø1~60 mm
Work Piece Claming Range Ø4~220 mm
Center Hole Angle 50~1000 mm, max.120 kgs 150~1500 mm, max.200 kgs
Center Hole Angle 60°
Grinder Wheel Spindle Speed 45,000 rpm/min

Options
With work piece running gear, work pieces can attain speeds of 48rpm and achieve higher center hole and OD concentricity. If frequent center hole circumference changes are necessary it is recommended to choose the Grinding Wheel Spindle Continuous Run Speed Adjuster.

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SIGMA MACHINERY CO., LTD.
No. 5, 37th Rd., Industrial Park Xie Tun District, Taichung 407, Taiwan
TEL:886-4-2359-8658 FAX:886-4-2359-8659
E-MAIL:sigmatop@xuite.net
http://www.sigmatop.com.tw
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